How to performe Routine Maintenance on the Fuel Tank on Volvo 244?

At the specified intervals for Routine Maintenance, the fuel level sender unit must be removed from the fuel tank, and the attached filter should be cleaned. To begin, disconnect the battery earth terminal and lift the mat in the boot. Next, remove the cover plate, disconnect the earth wire, and detach the lead from the sender unit terminal. A tool can be made to engage with the sender unit cover plate cut-outs, allowing it to be turned in an anticlockwise direction for removal. When refitting, the process is the reverse of removal, and it is essential to always fit a new gasket. Additionally, the tank must be removed.

What steps should be taken before removing a fuel tank to ensure safety and proper handling on Volvo V40?

Before removing the tank, it must be drained of as much fuel as possible to avoid dangers associated with fuel handling and storage, ideally leaving it almost empty. Any remaining fuel can be drained using a hand-pump or siphon through the filler neck, or by jacking up the rear of the car and placing a large-capacity container under the fuel filter. Clean the fuel inlet quick-release coupling on the filter, disconnect it while being prepared for an initial release of fuel under pressure, and allow the fuel to drain into the container, removing the fuel filler cap to improve flow. Disconnect the battery negative lead, the filler pipe, and breather hose from the fuel tank, as well as the fuel supply and return pipes from the fuel filter cartridge. Remove the securing screws and detach the heat shields from the front of the tank, then position a trolley jack under the center of the tank with a protective wooden pad, raising it just enough to take the weight. Undo the nuts to release the front edges of the tank retaining straps, lower the jack slightly, disconnect the vent hoses, and detach the wiring harness from the top of the tank before lowering and removing the tank from under the car. If the tank is contaminated, remove the gauge sender unit and fuel pump, disconnect the ventilation hoses and filler tube, and swill the tank out with clean fuel. If a new tank is to be fitted, transfer all components from the old tank, renewing the filler tube seal and securing nut. For refitting, locate the tank in position, tighten the rear strap mountings, center the fuel pump plastic nut, lubricate the filler neck seals, and ensure proper placement of the drain tube. Finally, refill the tank with fuel and check for any signs of leakage before driving.

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47 Fuel Tanks found

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Volvo Expansion Tank Part Number: 9471402
$126.00 MSRP: $161.44
You Save: $35.44 (22%)
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Product Specifications
- Other Name: Fuel Tank
Fits the following Volvo Models:
- S70 | 1998 | Base, GLT, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998 | AWD, Base, GLT, R, T5, X/C AWD | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Tank Part Number: 30620584
$374.88 MSRP: $446.28
You Save: $71.40 (16%)
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Fits the following Volvo Models:
- S40 | 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
- V40 | 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo Fuel Tank Part Number: 8628589
$374.88 MSRP: $446.28
You Save: $71.40 (16%)
Ships in 1-2 Business Days
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Fits the following Volvo Models:
- C70 | 2003-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 2003-2004 | 2.4, 2.4T, 2.5T, 2.5T AWD, Base, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Tank Part Number: 9445482
$575.87 MSRP: $685.56
You Save: $109.69 (16%)
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Fits the following Volvo Models:
- C70 | 1998-2000 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S70 | 1998-2000 | AWD, Base, GLT, GLT SE, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998-2000 | AWD, Base, GLT, GLT SE, R AWD, T5, X/C AWD, X/C AWD SE | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Tank Part Number: 30794713
$672.47 MSRP: $890.45
You Save: $217.98 (25%)
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Fits the following Volvo Models:
- C30 | 2008-2013 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
- C70 | 2006-2013 | T5 | 5 Cyl 2.5 L GAS
- S40 | 2004-2008 | 2.4i, i, T5 | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- V50 | 2005-2007 | 2.4i, i, T5 | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Tank Part Number: 31261723
$672.47 MSRP: $890.45
You Save: $217.98 (25%)
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Fits the following Volvo Models:
- S40 | 2008-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- V50 | 2008-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Tank Part Number: 32312199
$672.47 MSRP: $890.45
You Save: $217.98 (25%)
Ships in 1-2 Business Days
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Product Specifications
- Replaces: 32224730, 32242456
Fits the following Volvo Models:
- XC40 | 2019-2023 | B4 Plus, B4 Ultimate, B5 Core, B5 Plus, B5 Ultimate, T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC40 Recharge | 2021-2023 | Base, Core, Plus, Ultimate | BATTERY EV (EV/BEV)
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Volvo Fuel Tank Part Number: 8629908
$414.40 MSRP: $493.33
You Save: $78.93 (16%)
Ships in 1-2 Business Days
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Fits the following Volvo Models:
- S40 | 2007-2010 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Tank Part Number: 8631059
$578.88 MSRP: $747.90
You Save: $169.02 (23%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Fuel Tank 2505; Fuel Tank
Fits the following Volvo Models:
- 850 | 1994-1997 | Base, GLT, R, T-5, T-5R, Turbo | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S70 | 1998-2000 | AWD, Base, GLT, GLT SE, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998-2000 | AWD, Base, GLT, GLT SE, R, R AWD, T5, X/C AWD, X/C AWD SE | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Tank Part Number: 32312203
$672.47 MSRP: $890.45
You Save: $217.98 (25%)
Ships in 1-2 Business Days
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Product Specifications
- Replaces: 31684275
Fits the following Volvo Models:
- XC40 | 2019-2023 | B4 Plus, B4 Ultimate, B5 Core, B5 Plus, B5 Ultimate, T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC40 Recharge | 2021-2023 | Base, Core, Plus, Ultimate | BATTERY EV (EV/BEV)
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Volvo Fuel Tank Part Number: 30792713
$1143.64 MSRP: $1384.55
You Save: $240.91 (18%)
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Fits the following Volvo Models:
- S60 | 2006-2009 | 2.5T, R, T5 | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- V70 | 2006-2007 | 2.4, 2.5T, R | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Tank Part Number: 31405483
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
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Fits the following Volvo Models:
- V60 | 2019-2023 | T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Tank Part Number: 31405484
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
ADD TO CART
Fits the following Volvo Models:
- S90 | 2022, 2017-2019 | B6 Inscription, B6 Momentum, B6 R-Design, T5 Inscription, T5 Momentum, T6 Inscription, T6 Momentum, T8 Inscription, T8 Momentum | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 | 2019-2021 | T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 Cross Country | 2020-2023 | B5 Plus, B5 Ultimate, T5 | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2018-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
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Volvo Fuel Tank Part Number: 32312513
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
ADD TO CART
Fits the following Volvo Models:
- S60 | 2022-2023 | T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge R-Design Expression, T8 Recharge Ultimate | 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- S90 | 2022-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate, T8 Recharge Inscription, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Tank Part Number: 32312515
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
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Fits the following Volvo Models:
- XC60 | 2022-2023 | T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- XC90 | 2022-2023 | T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Tank Part Number: 32325555
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
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Product Specifications
- Replaces: 31478244, 32322071
Fits the following Volvo Models:
- XC60 | 2018-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B6 Inscription, B6 R-Design, B6 Ultimate, T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC90 | 2016-2023 | B5 Core, B5 Plus, B6 Core, B6 Plus, B6 Ultimate, T5 Inscription, T5 Momentum, T5 R-Design, T6 First Edition, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo Fuel Tank Part Number: 32325587
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Replaces: 31459967, 32322084
Fits the following Volvo Models:
- S60 | 2019-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate, Recharge R-Design, T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Polestar, T8 R-Design, T8 Recharge Inscription, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge R-Design Expression | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- S90 | 2017-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate, T5 Inscription, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V60 | 2019-2023 | T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2017-2022 | B6, T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
View More
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Volvo Fuel Tank Part Number: 32325589
$1111.04 MSRP: $1471.18
You Save: $360.14 (25%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Replaces: 31355157, 32322085
Fits the following Volvo Models:
- S90 | 2017 | T5 Inscription, T6 Inscription, T6 Momentum | 4 Cyl 2.0 L GAS
- V60 | 2019 | T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 | 2018-2021 | T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2022-2023, 2017-2020 | B6, B6 Plus, B6 Ultimate, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
View More
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Volvo Fuel Tank Part Number: 31392172
$1274.20 MSRP: $1674.16
You Save: $399.96 (24%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Fuel Tank
Fits the following Volvo Models:
- XC90 | 2016 | T5 Inscription, T5 Momentum, T5 R-Design, T6 First Edition, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS
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Volvo Fuel Tank Part Number: 31336839
$1578.83 MSRP: $2090.61
You Save: $511.78 (25%)
Ships in 1-2 Business Days
ADD TO CART
Fits the following Volvo Models:
- V60 | 2015-2018 | Polestar, T5, T5 Dynamic, T5 Platinum, T5 Premier, T5 Premier Plus, T6 Polestar, T6 R-Design, T6 R-Design Platinum | 4 Cyl 2.0 L GAS, 5 Cyl 2.5 L GAS, 6 Cyl 3.0 L GAS

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Volvo Fuel Tank Parts and Q&A

Fuel Tank
3517373
Q: How to performe Routine Maintenance on the Fuel Tank on Volvo 244?
A:
At the specified intervals for Routine Maintenance, the fuel level sender unit must be removed from the fuel tank, and the attached filter should be cleaned. To begin, disconnect the battery earth terminal and lift the mat in the boot. Next, remove the cover plate, disconnect the earth wire, and detach the lead from the sender unit terminal. A tool can be made to engage with the sender unit cover plate cut-outs, allowing it to be turned in an anticlockwise direction for removal. When refitting, the process is the reverse of removal, and it is essential to always fit a new gasket. Additionally, the tank must be removed.
Fuel Tank
30620584
Q: What steps should be taken before removing a fuel tank to ensure safety and proper handling on Volvo V40?
A:
Before removing the tank, it must be drained of as much fuel as possible to avoid dangers associated with fuel handling and storage, ideally leaving it almost empty. Any remaining fuel can be drained using a hand-pump or siphon through the filler neck, or by jacking up the rear of the car and placing a large-capacity container under the fuel filter. Clean the fuel inlet quick-release coupling on the filter, disconnect it while being prepared for an initial release of fuel under pressure, and allow the fuel to drain into the container, removing the fuel filler cap to improve flow. Disconnect the battery negative lead, the filler pipe, and breather hose from the fuel tank, as well as the fuel supply and return pipes from the fuel filter cartridge. Remove the securing screws and detach the heat shields from the front of the tank, then position a trolley jack under the center of the tank with a protective wooden pad, raising it just enough to take the weight. Undo the nuts to release the front edges of the tank retaining straps, lower the jack slightly, disconnect the vent hoses, and detach the wiring harness from the top of the tank before lowering and removing the tank from under the car. If the tank is contaminated, remove the gauge sender unit and fuel pump, disconnect the ventilation hoses and filler tube, and swill the tank out with clean fuel. If a new tank is to be fitted, transfer all components from the old tank, renewing the filler tube seal and securing nut. For refitting, locate the tank in position, tighten the rear strap mountings, center the fuel pump plastic nut, lubricate the filler neck seals, and ensure proper placement of the drain tube. Finally, refill the tank with fuel and check for any signs of leakage before driving.