Genuine Volvo Throttle Cable

Volvo Throttle Cable Parts and Q&A

• Throttle Cable
  9157600
  Q: How to remove and adjust the throttle cable on Volvo S70?

  A:

  This process is not possible with later models, with the Motronic ME7 system, as the throttle butterfly is electronically controlled, and has no cable. To remove the accelerator cable, first undo the screw and remove the cover over the accelerator cable drum and linkage. Next, let go of the outer cable retaining clip from the cable adjuster and unhook the inner cable from the drum. Remove the trim or soundproofing panel underneath the driver's side facia, pull the inner cable through the end of the pedal and slide the split bush off the end of the cable. For the manual transmission models, disengage the cable grommet from the bulkhead and pull the cable into the engine compartment, noting its path and releasing it from any clips or ties. For automatic transmission models, disconnect the wiring connector from the kickdown switch at the bulkhead entry by depressing the switch lugs with a screwdriver pushing the cable through and again take note of the routing before removing the cable. To refit, work backward using the removal procedures, making sure that on automatic transmission models the kickdown switch lugs are fully engaged in the bulkhead and the switch wiring connector is vertical. For adjustment, you should check that the cable drum is seated against the idle stop on the drum bracket, and that the throttle lever is against the adjusting screw. If not, loosen the link rod balljoint locknut so the link rod can easily slide, put in place the drum and throttle lever and then tighten the locknut. Reconnect the inner cable to the drum, snap the outer cable in the retaining clip, and adjust the cable at the adjuster to make sure it is tight but not so tight that the drum does not close onto the idle stop. Finally, step on the accelerator pedal to the floor and determine whether the drum hits the full-load stop.
• Throttle Cable
  30620572
  Q: How to remove and refit the throttle cable for GDI engine on Volvo V40?

  A:

  To remove the throttle cable, you first need to undo the screws and remove the engine cover for access to the throttle housing. Unhook the inner cable from the throttle spindle quadrant and take the two bolts holding the cable support bracket to the inlet manifold. For right hand drive models, remove the washer reservoir from the side of the engine bay to the cable at the bulk head, and on left hand drive models, follow the cable around the front of the inlet manifold and unclip it. Next, remove the trim or soundproofing panel from under the driver's side facia; remove the cruise control vacuum unit, if applicable. On right-hand-drive models, remove two nuts at the base of the throttle control ECU, slide the throttle control ECU to the left, release the locking washer for the pedal return spring, and disconnect the pedal position sensor wiring if necessary, and slide the pedal off of its pivot. Release the cable nipple from the top of the accelerator pedal and pass the inner cable through the slotted hole to remove the cable. Depress the locking tabs to release the cable grommet from the bulkhead and pull the cable into the engine compartment, noting the route of the cable, and removing it from any clips or ties. To refit, reverse the order of the removal operations, making sure the cable is clear of any kinks or restrictions that might inhibit operation. For right hand drive models, grease the pedal pivot before refitting the pedal. Adjust the cable using the two bolts that hold the cable bracket to the inlet manifold, take the inner of the cable and pull the outer up to remove the slack and then tighten the bolts securely.