How to remove and refit the valve cover and ignition coils for 1.8 and 2.0 litre petrol engines on Volvo S40?

To remove the component, first disconnect the battery negative lead. Then, pull the plastic cover straight up from its mountings to remove it. Disconnect the electrical connector from the camshaft position sensor and disconnect the wiring harness from the cylinder head cover. Remove the positive crankcase ventilation hose from the left-hand rear corner of the cylinder head cover. Unscrew the three engine upper plastic cover retaining pegs from the cylinder head cover retaining studs and take note of their positions. Carefully work out the retaining screws and remove the ignition coils above the spark plugs. Progressively unscrew the cylinder head cover retaining bolts and withdraw the cylinder head cover, the cover gasket also must be discarded as it needs to be renewed whenever it is disturbed. Check that sealing faces are undamaged and rubber seal at each retaining bolt is serviceable renewing worn or damaged seals. For refitting, clean the cover and cylinder head gaskets faces and then fit new gaskets to the cover ensuring they go in the right place in the grooves. Insert the retaining bolts with the rubber seals and spacers at each of the bolt locations, then fit the cover back over the cylinder head, starting all bolts finger-tight to hold the gasket in place. Tighten cover bolts to the torque wrench setting in proper order and refit the three engine upper plastic cover retaining pegs to the noted retaining studs The reassembly is complete by making sure that the HT leads are clipped in place and correctly routed with each lead numbered for identification by its respective coil terminal.

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24 Valve Covers found

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Volvo Valve Cover Part Number: 1270363
$19.46 MSRP: $24.92
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Product Specifications
- Other Name: Cover; Top Cover, Valve Cover
Fits the following Volvo Models:
- C70 | 1999-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S60 | 2001-2009 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, R, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S70 | 1999-2000 | AWD, Base, GLT, GLT SE, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S80 | 2004-2006 | 2.5T, 2.5T AWD | 5 Cyl 2.5 L GAS
- V70 | 1999-2007 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, GLT, GLT SE, R AWD, T5, X/C, X/C AWD, X/C AWD SE | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- XC70 | 2003-2007 | Base, Ocean Race, X/C | 5 Cyl 2.5 L GAS
- XC90 | 2003-2006 | 2.5T, Base | 5 Cyl 2.5 L GAS
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Volvo Valve Cover Part Number: 9207618
$40.75 MSRP: $47.72
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Product Specifications
- Other Name: Cover; Valve Cover
Fits the following Volvo Models:
- S40 | 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
- V40 | 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo Engine Cover Part Number: 31216618
$79.05 MSRP: $101.28
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Product Specifications
- Other Name: Engine Casing 2602; Valve Cover; Engine Cover
Fits the following Volvo Models:
- S80 | 2007 | V8 | 8 Cyl 4.4 L GAS
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Volvo Engine Cover Part Number: 31251470
$150.85 MSRP: $194.79
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
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Volvo Engine Cover Part Number: 31251472
$150.85 MSRP: $194.79
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
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Volvo Engine Cover Part Number: 31338797
$150.85 MSRP: $194.79
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
Fits the following Volvo Models:
- S80 | 2015-2016 | T5, T5 Platinum | 4 Cyl 2.0 L GAS
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Volvo Engine Cover Part Number: 31492176
$150.85 MSRP: $194.79
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
Fits the following Volvo Models:
- S90 | 2022-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V90 Cross Country | 2022-2023 | B6, B6 Plus, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo Engine Cover Part Number: 31492726
$150.85 MSRP: $194.79
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Product Specifications
- Other Name: Engine Casing 2511; Valve Cover; Engine Cover
- Replaced by: 32411015
Fits the following Volvo Models:
- S60 | 2022-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo Engine Cover Part Number: 31657646
$150.85 MSRP: $194.79
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
- Replaces: 31338074
Fits the following Volvo Models:
- S90 | 2022-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate, T8 Recharge Inscription, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2017-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
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Volvo Engine Cover Part Number: 31657647
$150.85 MSRP: $194.79
You Save: $43.94 (23%)
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
- Replaces: 31437556, 31368217
Fits the following Volvo Models:
- XC60 | 2018-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate, B6 Inscription, B6 R-Design, B6 Ultimate, T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Momentum, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Engine Cover Part Number: 32138305
$150.85 MSRP: $194.79
You Save: $43.94 (23%)
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
- Replaces: 31410958
Fits the following Volvo Models:
- XC40 | 2019-2022 | T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
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Volvo PCV Valve Part Number: 31480754
$179.12 MSRP: $231.29
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Product Specifications
- Other Name: Oil Trap; Valve Cover; Cover, Oil/Air Separator, PCV Valve, Valve Cover
Fits the following Volvo Models:
- S60 | 2022-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- S90 | 2022-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V90 Cross Country | 2022-2023 | B6, B6 Plus, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC40 | 2023 | B4 Plus, B4 Ultimate, B5 Core, B5 Plus, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC90 | 2016-2023 | B5 Core, B5 Plus, B6 Core, B6 Plus, B6 Ultimate, T5 Inscription, T5 Momentum, T5 R-Design, T6 First Edition, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo PCV Valve Part Number: 32140004
$179.12 MSRP: $231.29
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Product Specifications
- Other Name: Oil Trap; Engine Valve Cover; PCV Valve Oil Trap; Cover, Oil/Air Separator, PCV Valve, Valve Cover
- Replaces: 31430923, 31670210, 32242753
Fits the following Volvo Models:
- S60 | 2015-2023 | Polestar, Recharge R-Design, T5, T5 Dynamic, T5 Inscription, T5 Inscription Platinum, T5 Inscription Premier, T5 Momentum, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design, T5 R-Design Special Edition, T6, T6 Inscription, T6 Momentum, T6 Platinum, T6 Premier Plus, T6 R-Design, T6 R-Design Platinum, T8 Inscription, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge R-Design Expression, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- S60 Cross Country | 2017-2018 | T5 | 4 Cyl 2.0 L GAS
- S80 | 2015-2016 | T5, T5 Platinum, T6 | 4 Cyl 2.0 L GAS, 6 Cyl 3.0 L GAS
- S90 | 2017-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate, T5 Inscription, T5 Momentum, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Momentum, T8 R-Design, T8 Recharge Inscription, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 | 2015-2023 | Polestar, T5, T5 Dynamic, T5 Inscription, T5 Momentum, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T6 R-Design Platinum, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 Cross Country | 2020-2023, 2017-2018 | B5 Plus, B5 Ultimate, T5, T5 Platinum | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2017-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
- XC40 | 2019-2022 | T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
- XC60 | 2015-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate, B6 Inscription, B6 Momentum, B6 R-Design, B6 Ultimate, T5, T5 Dynamic, T5 Inscription, T5 Momentum, T5 Platinum, T5 Premier, T5 R-Design, T6, T6 Dynamic, T6 Inscription, T6 Momentum, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design, T8 Inscription, T8 Momentum, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Engine Cover Part Number: 32257970
$150.85 MSRP: $194.79
You Save: $43.94 (23%)
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
Fits the following Volvo Models:
- XC40 | 2023 | B4 Plus, B4 Ultimate, B5 Core, B5 Plus, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo Engine Cover Part Number: 32335545
$150.85 MSRP: $194.79
You Save: $43.94 (23%)
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Product Specifications
- Other Name: Engine Casing; Valve Cover; Engine Cover
Fits the following Volvo Models:
- V90 Cross Country | 2022-2023 | B6, B6 Plus, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo Valve Cover, Passenger Side Part Number: 30720093
$218.08 MSRP: $283.95
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Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
- XC90 | 2005-2011 | 2.5T, 3.2, T6, V8, V8 Ocean Race, V8 Sport | 5 Cyl 2.5 L GAS, 6 Cyl 2.9 L GAS, 6 Cyl 3.2 L GAS, 8 Cyl 4.4 L GAS
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Volvo Valve Cover, Driver Side Part Number: 30720094
$217.43 MSRP: $283.11
You Save: $65.68 (24%)
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Product Specifications
- Other Name: Engine Valve Cover, Left
Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
- XC90 | 2005-2011 | 2.5T, 3.2, T6, V8, V8 Ocean Race, V8 Sport | 5 Cyl 2.5 L GAS, 6 Cyl 2.9 L GAS, 6 Cyl 3.2 L GAS, 8 Cyl 4.4 L GAS
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Volvo Valve Cover Part Number: 31319642
$217.43 MSRP: $283.11
You Save: $65.68 (24%)
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Product Specifications
- Other Name: Oil Trap; Engine Valve Cover; PCV Valve Oil Trap; Valve Cover
Fits the following Volvo Models:
- S80 | 2007-2014 | 3.2 | 6 Cyl 3.2 L GAS
- V70 | 2008-2010 | 3.2 | 6 Cyl 3.2 L GAS
- XC60 | 2010-2015 | 3.2, 3.2 R-Design, T6, T6 R-Design | 6 Cyl 3.0 L GAS, 6 Cyl 3.2 L GAS
- XC70 | 2008-2015 | 3.2 | 6 Cyl 3.2 L GAS
- XC90 | 2007-2014 | 3.2, 3.2 R-Design | 6 Cyl 3.2 L GAS
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Volvo PCV Valve Part Number: 31319643
$217.43 MSRP: $283.11
You Save: $65.68 (24%)
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Product Specifications
- Other Name: Oil Trap; Engine Valve Cover; PCV Valve Oil Trap; Vent Valve; Cover, PCV Valve, Valve Cover
Fits the following Volvo Models:
- S60 | 2011-2016 | T6, T6 Polestar, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- S80 | 2008-2015 | T6 | 6 Cyl 3.0 L GAS
- V60 | 2015-2016 | T6 Polestar, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- XC60 | 2012-2016 | T6, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- XC70 | 2009-2015 | T6 | 6 Cyl 3.0 L GAS
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Volvo Valve Cover Part Number: 31339765
$260.92 MSRP: $339.74
You Save: $78.82 (24%)
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Product Specifications
- Other Name: Cover; Engine Cover, Valve Cover
Fits the following Volvo Models:
- C30 | 2008-2013 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
- C70 | 2006-2013 | T5 | 5 Cyl 2.5 L GAS
- S60 | 2012-2016 | T5, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- S60 Cross Country | 2016 | T5 Platinum | 5 Cyl 2.5 L GAS
- V60 | 2015-2016 | T5, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- V60 Cross Country | 2015-2016 | T5, T5 Platinum | 5 Cyl 2.5 L GAS
- XC60 | 2015-2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
- XC70 | 2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
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Volvo Valve Cover Parts and Q&A

Valve Cover
9207618
Q: How to remove and refit the valve cover and ignition coils for 1.8 and 2.0 litre petrol engines on Volvo S40?
A:
To remove the component, first disconnect the battery negative lead. Then, pull the plastic cover straight up from its mountings to remove it. Disconnect the electrical connector from the camshaft position sensor and disconnect the wiring harness from the cylinder head cover. Remove the positive crankcase ventilation hose from the left-hand rear corner of the cylinder head cover. Unscrew the three engine upper plastic cover retaining pegs from the cylinder head cover retaining studs and take note of their positions. Carefully work out the retaining screws and remove the ignition coils above the spark plugs. Progressively unscrew the cylinder head cover retaining bolts and withdraw the cylinder head cover, the cover gasket also must be discarded as it needs to be renewed whenever it is disturbed. Check that sealing faces are undamaged and rubber seal at each retaining bolt is serviceable renewing worn or damaged seals. For refitting, clean the cover and cylinder head gaskets faces and then fit new gaskets to the cover ensuring they go in the right place in the grooves. Insert the retaining bolts with the rubber seals and spacers at each of the bolt locations, then fit the cover back over the cylinder head, starting all bolts finger-tight to hold the gasket in place. Tighten cover bolts to the torque wrench setting in proper order and refit the three engine upper plastic cover retaining pegs to the noted retaining studs The reassembly is complete by making sure that the HT leads are clipped in place and correctly routed with each lead numbered for identification by its respective coil terminal.