How to remove and install the fuel rail and injectors on Volvo 740?

To remove and install the fuel rail and injectors for 2.3L 4-Cylinder and 2.8L 6-Cylinder engines, relieve the pressure in the fuel system and disconnect the negative battery cable. Label and remove electrical connectors from the injectors, and remove fuel lines from the fuel rail and retaining bolts from the fuel rail. For the 2.8L engine, it's recommended to remove the fuel rails one at a time, remove the fuel rail and injectors in an assembly. For installation, lubricate the O-rings on the injectors with petroleum jelly, install the fuel rail assembly making sure the O-rings are properly seated, tighten the retaining bolts, and reconnect the fuel lines and the injector connectors before connecting the negative battery cable and starting the vehicle for leaks. For 2.3L and 2.4L 5-Cylinder engines and 2.9L 6-Cylinder engines start by taking a cover off the throttle pulley and shield over the valve on the fuel rail then relieve the fuel system pressure and disconnect the negative battery cable. Remove or disconnect the upper air charge pipe, fuel rail cover, injector connectors, fuel line clips and disconnect the vacuum hose from the pressure regulator. Remove the fuel rail retaining bolts and remove the rail with the injectors. During installation, rubber dampers should be in the injector ports; install the rail into the intake manifold; and make new bolts in the fuel rail, tightening them with 7.5 ft. lbs. (10 Nm), including the fuel line clips, injector connector with rubber seal, fuel rail and throttle pulley covers, and upper air charge pipe. Finally, attach the negative battery cable back and start the car to see if it is leaking.

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19 Fuel Rails found

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Volvo Fuel Rail Part Number: 8658593
$51.08 MSRP: $59.82
You Save: $8.74 (15%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- XC90 | 2003-2005 | T6 | 6 Cyl 2.9 L GAS
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Volvo Fuel Rail Part Number: 1270570
$67.17 MSRP: $79.30
You Save: $12.13 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 850 | 1996-1997 | Base, GLT, R, T-5, Turbo | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- C70 | 1998 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S70 | 1998 | Base, GLT, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998 | AWD, Base, GLT, T5, X/C AWD | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Rail Part Number: 9202804
$67.17 MSRP: $79.30
You Save: $12.13 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S40 | 2000 | Base | 4 Cyl 1.9 L GAS
- V40 | 2000 | Base | 4 Cyl 1.9 L GAS
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Volvo Fuel Rail Part Number: 9202710
$72.87 MSRP: $86.03
You Save: $13.16 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C70 | 2001 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S60 | 2001-2002 | 2.4T, AWD, Base, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 2001-2002 | 2.4T, Base, T5, X/C | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Rail Part Number: 31669348
$71.37 MSRP: $107.23
You Save: $35.86 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
- Replaces: 31303508
Fits the following Volvo Models:
- XC90 | 2023 | T8 Recharge Core, T8 Recharge Plus, T8 Recharge Ultimate | 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Rail Part Number: 9186942
$71.37 MSRP: $107.23
You Save: $35.86 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C70 | 2002-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 2002-2007 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, R, T5, X/C | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- XC90 | 2003-2006 | 2.5T, Base | 5 Cyl 2.5 L GAS
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Volvo Fuel Rail Part Number: 9202694
$71.37 MSRP: $107.23
You Save: $35.86 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S40 | 2001-2002 | Base | 4 Cyl 1.9 L GAS
- V40 | 2001-2002 | Base | 4 Cyl 1.9 L GAS
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Volvo Fuel Rail Part Number: 30684387
$105.89 MSRP: $125.01
You Save: $19.12 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S40 | 2003-2004 | Base, LSE | 4 Cyl 1.9 L GAS
- V40 | 2003-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo Fuel Rail Part Number: 31355799
$104.56 MSRP: $157.10
You Save: $52.54 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C30 | 2008-2013 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
- C70 | 2006-2013 | T5 | 5 Cyl 2.5 L GAS
- S40 | 2005-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S60 | 2012-2016 | T5, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- S60 Cross Country | 2016 | T5 Platinum | 5 Cyl 2.5 L GAS
- V50 | 2005-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- V60 | 2015-2016 | T5, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- XC60 | 2015-2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
- XC70 | 2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
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Volvo Fuel Rail Part Number: 3536100
$151.43 MSRP: $178.78
You Save: $27.35 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 240 | 1990 | Base, DL | 4 Cyl 2.3 L GAS
- 244 | 1989 | DL, GL | 4 Cyl 2.3 L GAS
- 245 | 1989 | DL, GL | 4 Cyl 2.3 L GAS
- 740 | 1991 | Base, T | 4 Cyl 2.3 L GAS
- 940 | 1991 | SE, T | 4 Cyl 2.3 L GAS
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Volvo Fuel Rail Part Number: 30757619
$142.72 MSRP: $214.45
You Save: $71.73 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S60 | 2011-2016 | T6, T6 Polestar, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- S80 | 2007-2015 | 3.2, T6 | 6 Cyl 3.0 L GAS, 6 Cyl 3.2 L GAS
- V60 | 2015-2016 | T6 Polestar, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- XC60 | 2010-2016 | 3.2, 3.2 R-Design, T6, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS, 6 Cyl 3.2 L GAS
- XC70 | 2009-2015 | T6 | 6 Cyl 3.0 L GAS
- XC90 | 2007-2014 | 3.2, 3.2 R-Design | 6 Cyl 3.2 L GAS
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Volvo Fuel Rail Part Number: 8658591
$142.72 MSRP: $214.45
You Save: $71.73 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C70 | 2003-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S60 | 2003-2009 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S80 | 2003-2006 | 2.5T, 2.5T AWD, 2.9, T6, T6 Premier | 5 Cyl 2.5 L GAS, 6 Cyl 2.9 L GAS
- V70 | 2003-2007 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, R, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Rail Part Number: 1367110
$181.79 MSRP: $216.42
You Save: $34.63 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 244 | 1988 | DL, GL | 4 Cyl 2.3 L GAS
- 245 | 1988 | DL, GL | 4 Cyl 2.3 L GAS
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Volvo Fuel Rail Part Number: 31432775
$391.12 MSRP: $505.32
You Save: $114.20 (23%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
- Replaced by: 31478556
Fits the following Volvo Models:
- XC60 | 2018-2023 | T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Momentum, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Rail Part Number: 31478556
$391.12 MSRP: $505.32
You Save: $114.20 (23%)
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Product Specifications
- Other Name: Fuel Rail
- Replaces: 31405413, 31432775
Fits the following Volvo Models:
- S60 | 2015-2018 | Polestar, T5, T5 Dynamic, T5 Inscription, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design Special Edition, T6, T6 Platinum, T6 Premier Plus, T6 R-Design Platinum | 4 Cyl 2.0 L GAS
- S60 Cross Country | 2017-2018 | T5 | 4 Cyl 2.0 L GAS
- S80 | 2015-2016 | T5, T5 Platinum | 4 Cyl 2.0 L GAS
- S90 | 2017-2021 | T5 Inscription, T5 Momentum, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Momentum, T8 R-Design, T8 Recharge Inscription, T8 Recharge R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 | 2015-2021 | Polestar, T5, T5 Dynamic, T5 Inscription, T5 Momentum, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T6 R-Design Platinum, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 Cross Country | 2020-2021 | T5 | 4 Cyl 2.0 L GAS
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2017-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
- XC60 | 2015-2023 | T5, T5 Dynamic, T5 Inscription, T5 Platinum, T5 Premier, T6, T6 Dynamic, T6 Inscription, T6 Momentum, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design, T8 Inscription, T8 Momentum, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- XC70 | 2015-2016 | T5, T5 Platinum, T5 Premier | 4 Cyl 2.0 L GAS
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Volvo Fuel Rail Part Number: 30720139
$478.92 MSRP: $725.63
You Save: $246.71 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
- XC90 | 2005-2011 | V8, V8 Ocean Race, V8 Sport | 8 Cyl 4.4 L GAS
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Volvo Fuel Rail Part Number: 31410835
$478.92 MSRP: $725.63
You Save: $246.71 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S60 | 2019-2023 | T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Polestar, T8 R-Design, T8 Recharge Inscription, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge R-Design Expression | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- XC40 | 2019-2022 | T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
- XC60 | 2018-2021 | T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
- XC90 | 2016-2022 | T5 Inscription, T5 Momentum, T5 R-Design, T6 First Edition, T6 Inscription, T6 Momentum, T6 R-Design, T8 Excellence, T8 Inscription, T8 Momentum, T8 R-Design, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Rail Part Number: 1275776
$63.96 MSRP: $75.51
You Save: $11.55 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 850 | 1996-1997 | Base, GLT | 5 Cyl 2.4 L GAS
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Volvo Fuel Rail Part Number: 8250361
$39.20 MSRP: $45.26
You Save: $6.06 (14%)
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Product Specifications
- Other Name: Distribution P; Fuel Rail
Fits the following Volvo Models:
- S70 | 1999-2000 | Base | 5 Cyl 2.4 L GAS
- V70 | 1999-2000 | Base | 5 Cyl 2.4 L GAS

Volvo Fuel Rail Parts and Q&A

Fuel Rail
3536100
Q: How to remove and install the fuel rail and injectors on Volvo 740?
A:
To remove and install the fuel rail and injectors for 2.3L 4-Cylinder and 2.8L 6-Cylinder engines, relieve the pressure in the fuel system and disconnect the negative battery cable. Label and remove electrical connectors from the injectors, and remove fuel lines from the fuel rail and retaining bolts from the fuel rail. For the 2.8L engine, it's recommended to remove the fuel rails one at a time, remove the fuel rail and injectors in an assembly. For installation, lubricate the O-rings on the injectors with petroleum jelly, install the fuel rail assembly making sure the O-rings are properly seated, tighten the retaining bolts, and reconnect the fuel lines and the injector connectors before connecting the negative battery cable and starting the vehicle for leaks. For 2.3L and 2.4L 5-Cylinder engines and 2.9L 6-Cylinder engines start by taking a cover off the throttle pulley and shield over the valve on the fuel rail then relieve the fuel system pressure and disconnect the negative battery cable. Remove or disconnect the upper air charge pipe, fuel rail cover, injector connectors, fuel line clips and disconnect the vacuum hose from the pressure regulator. Remove the fuel rail retaining bolts and remove the rail with the injectors. During installation, rubber dampers should be in the injector ports; install the rail into the intake manifold; and make new bolts in the fuel rail, tightening them with 7.5 ft. lbs. (10 Nm), including the fuel line clips, injector connector with rubber seal, fuel rail and throttle pulley covers, and upper air charge pipe. Finally, attach the negative battery cable back and start the car to see if it is leaking.