How to remove and install the fuel rail and injectors on Volvo 740?

To remove and install the fuel rail and injectors for 2.3L 4-Cylinder and 2.8L 6-Cylinder engines, relieve the pressure in the fuel system and disconnect the negative battery cable. Label and remove electrical connectors from the injectors, and remove fuel lines from the fuel rail and retaining bolts from the fuel rail. For the 2.8L engine, it's recommended to remove the fuel rails one at a time, remove the fuel rail and injectors in an assembly. For installation, lubricate the O-rings on the injectors with petroleum jelly, install the fuel rail assembly making sure the O-rings are properly seated, tighten the retaining bolts, and reconnect the fuel lines and the injector connectors before connecting the negative battery cable and starting the vehicle for leaks. For 2.3L and 2.4L 5-Cylinder engines and 2.9L 6-Cylinder engines start by taking a cover off the throttle pulley and shield over the valve on the fuel rail then relieve the fuel system pressure and disconnect the negative battery cable. Remove or disconnect the upper air charge pipe, fuel rail cover, injector connectors, fuel line clips and disconnect the vacuum hose from the pressure regulator. Remove the fuel rail retaining bolts and remove the rail with the injectors. During installation, rubber dampers should be in the injector ports; install the rail into the intake manifold; and make new bolts in the fuel rail, tightening them with 7.5 ft. lbs. (10 Nm), including the fuel line clips, injector connector with rubber seal, fuel rail and throttle pulley covers, and upper air charge pipe. Finally, attach the negative battery cable back and start the car to see if it is leaking.

Genuine Volvo Fuel Rail

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19 Fuel Rails found

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Volvo Fuel Rail Part Number: 8658593
$51.08 MSRP: $59.82
You Save: $8.74 (15%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- XC90 | 2003-2005 | T6 | 6 Cyl 2.9 L GAS
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Volvo Fuel Rail Part Number: 1270570
$67.17 MSRP: $79.30
You Save: $12.13 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 850 | 1996-1997 | Base, GLT, R, T-5, Turbo | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- C70 | 1998 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S70 | 1998 | Base, GLT, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998 | AWD, Base, GLT, T5, X/C AWD | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Rail Part Number: 9202804
$67.17 MSRP: $79.30
You Save: $12.13 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S40 | 2000 | Base | 4 Cyl 1.9 L GAS
- V40 | 2000 | Base | 4 Cyl 1.9 L GAS
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Volvo Fuel Rail Part Number: 9202710
$72.87 MSRP: $86.03
You Save: $13.16 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C70 | 2001 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S60 | 2001-2002 | 2.4T, AWD, Base, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 2001-2002 | 2.4T, Base, T5, X/C | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Fuel Rail Part Number: 31669348
$71.37 MSRP: $107.23
You Save: $35.86 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
- Replaces: 31303508
Fits the following Volvo Models:
- XC90 | 2023 | T8 Recharge Core, T8 Recharge Plus, T8 Recharge Ultimate | 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Rail Part Number: 9186942
$71.37 MSRP: $107.23
You Save: $35.86 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C70 | 2002-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 2002-2007 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, R, T5, X/C | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- XC90 | 2003-2006 | 2.5T, Base | 5 Cyl 2.5 L GAS
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Volvo Fuel Rail Part Number: 9202694
$71.37 MSRP: $107.23
You Save: $35.86 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S40 | 2001-2002 | Base | 4 Cyl 1.9 L GAS
- V40 | 2001-2002 | Base | 4 Cyl 1.9 L GAS
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Volvo Fuel Rail Part Number: 30684387
$105.89 MSRP: $125.01
You Save: $19.12 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S40 | 2003-2004 | Base, LSE | 4 Cyl 1.9 L GAS
- V40 | 2003-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo Fuel Rail Part Number: 31355799
$104.56 MSRP: $157.10
You Save: $52.54 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C30 | 2008-2013 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
- C70 | 2006-2013 | T5 | 5 Cyl 2.5 L GAS
- S40 | 2005-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S60 | 2012-2016 | T5, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- S60 Cross Country | 2016 | T5 Platinum | 5 Cyl 2.5 L GAS
- V50 | 2005-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- V60 | 2015-2016 | T5, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- XC60 | 2015-2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
- XC70 | 2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
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Volvo Fuel Rail Part Number: 3536100
$151.43 MSRP: $178.78
You Save: $27.35 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 240 | 1990 | Base, DL | 4 Cyl 2.3 L GAS
- 244 | 1989 | DL, GL | 4 Cyl 2.3 L GAS
- 245 | 1989 | DL, GL | 4 Cyl 2.3 L GAS
- 740 | 1991 | Base, T | 4 Cyl 2.3 L GAS
- 940 | 1991 | SE, T | 4 Cyl 2.3 L GAS
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Volvo Fuel Rail Part Number: 30757619
$142.72 MSRP: $214.45
You Save: $71.73 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S60 | 2011-2016 | T6, T6 Polestar, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- S80 | 2007-2015 | 3.2, T6 | 6 Cyl 3.0 L GAS, 6 Cyl 3.2 L GAS
- V60 | 2015-2016 | T6 Polestar, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS
- XC60 | 2010-2016 | 3.2, 3.2 R-Design, T6, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design, T6 R-Design Platinum | 6 Cyl 3.0 L GAS, 6 Cyl 3.2 L GAS
- XC70 | 2009-2015 | T6 | 6 Cyl 3.0 L GAS
- XC90 | 2007-2014 | 3.2, 3.2 R-Design | 6 Cyl 3.2 L GAS
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Volvo Fuel Rail Part Number: 8658591
$142.72 MSRP: $214.45
You Save: $71.73 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- C70 | 2003-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S60 | 2003-2009 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S80 | 2003-2006 | 2.5T, 2.5T AWD, 2.9, T6, T6 Premier | 5 Cyl 2.5 L GAS, 6 Cyl 2.9 L GAS
- V70 | 2003-2007 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, R, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Fuel Rail Part Number: 1367110
$181.79 MSRP: $216.42
You Save: $34.63 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 244 | 1988 | DL, GL | 4 Cyl 2.3 L GAS
- 245 | 1988 | DL, GL | 4 Cyl 2.3 L GAS
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Volvo Fuel Rail Part Number: 31432775
$391.12 MSRP: $505.32
You Save: $114.20 (23%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
- Replaced by: 31478556
Fits the following Volvo Models:
- XC60 | 2018-2023 | T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Momentum, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Rail Part Number: 31478556
$391.12 MSRP: $505.32
You Save: $114.20 (23%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Fuel Rail
- Replaces: 31405413, 31432775
Fits the following Volvo Models:
- S60 | 2015-2018 | Polestar, T5, T5 Dynamic, T5 Inscription, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design Special Edition, T6, T6 Platinum, T6 Premier Plus, T6 R-Design Platinum | 4 Cyl 2.0 L GAS
- S60 Cross Country | 2017-2018 | T5 | 4 Cyl 2.0 L GAS
- S80 | 2015-2016 | T5, T5 Platinum | 4 Cyl 2.0 L GAS
- S90 | 2017-2021 | T5 Inscription, T5 Momentum, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Momentum, T8 R-Design, T8 Recharge Inscription, T8 Recharge R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 | 2015-2021 | Polestar, T5, T5 Dynamic, T5 Inscription, T5 Momentum, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T6 R-Design Platinum, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 Cross Country | 2020-2021 | T5 | 4 Cyl 2.0 L GAS
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2017-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
- XC60 | 2015-2023 | T5, T5 Dynamic, T5 Inscription, T5 Platinum, T5 Premier, T6, T6 Dynamic, T6 Inscription, T6 Momentum, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design, T8 Inscription, T8 Momentum, T8 Polestar, T8 R-Design, T8 Recharge Core, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge Plus, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge Ultimate | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- XC70 | 2015-2016 | T5, T5 Platinum, T5 Premier | 4 Cyl 2.0 L GAS
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Volvo Fuel Rail Part Number: 30720139
$478.92 MSRP: $725.63
You Save: $246.71 (34%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
- XC90 | 2005-2011 | V8, V8 Ocean Race, V8 Sport | 8 Cyl 4.4 L GAS
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Volvo Fuel Rail Part Number: 31410835
$478.92 MSRP: $725.63
You Save: $246.71 (34%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- S60 | 2019-2023 | T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T8 Inscription, T8 Polestar, T8 R-Design, T8 Recharge Inscription, T8 Recharge Polestar, T8 Recharge R-Design, T8 Recharge R-Design Expression | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- XC40 | 2019-2022 | T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
- XC60 | 2018-2021 | T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
- XC90 | 2016-2022 | T5 Inscription, T5 Momentum, T5 R-Design, T6 First Edition, T6 Inscription, T6 Momentum, T6 R-Design, T8 Excellence, T8 Inscription, T8 Momentum, T8 R-Design, T8 Recharge Inscription, T8 Recharge Inscription Expression, T8 Recharge R-Design | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Volvo Fuel Rail Part Number: 1275776
$63.96 MSRP: $75.51
You Save: $11.55 (16%)
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Product Specifications
- Other Name: Fuel Pipe; Fuel Rail
Fits the following Volvo Models:
- 850 | 1996-1997 | Base, GLT | 5 Cyl 2.4 L GAS
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Volvo Fuel Rail Part Number: 8250361
$39.20 MSRP: $45.26
You Save: $6.06 (14%)
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Product Specifications
- Other Name: Distribution P; Fuel Rail
Fits the following Volvo Models:
- S70 | 1999-2000 | Base | 5 Cyl 2.4 L GAS
- V70 | 1999-2000 | Base | 5 Cyl 2.4 L GAS

Volvo Fuel Rail

Volvo Fuel Rail supplies the injectors in a steady flow of pressurized gasoline, ensuring that each engine in the lineup will get brisk starts, smooth idling, and clean power whenever needed. Volvo, with its Swedish craftsmanship since its founding in 1927, has built its name on safety improvements such as the three-point seat belt and designs that look both simple and refined. Today Volvo goes from strength to strength with electric powertrains, plug-in hybrid testing, and a signature cabin layout that combines comfort and uncluttered controls to prove that the brand places value on both sustainability and ease of use. Drivers also appreciate Volvo braking systems and clear instrumentation which makes daily trips feel confident and relaxed. Within that environment of forward thinking, the Fuel Rail lies as one quiet hero that delivers fuel at a constant pressure for the electronic control unit to fine-tune the performance without waste. Modern Fuel Rail versions are made from corrosion-resistant metal and mounted close to the intake ports, and work in conjunction with high-pressure pumps if direct injection is selected, improving economy and reducing emissions over the entire range. Because each cylinder receives an equal share of atomized fuel, the Fuel Rail helps Volvo engines to last longer and remain responsive no matter whether cruising or climbing a hill. Simple but essential, the component highlights how Volvo combines intelligent engineering with reliable components to make journeys safe and enjoyable.

Trust OEM Fuel Rail for quality that holds up. These parts use top-tier materials to keep your ride running smooth. Because they match exact Volvo specs, you get a flawless fit and a hassle-free install every single time. No more fighting with parts that just won't line up. It is easy to search our massive stock of genuine Volvo options at prices you will really like. Every part comes with a real manufacturer's warranty and a simple return policy. Plus, we ship fast to get your order to you. Shop with confidence and give your Volvo the reliability it deserves.

Volvo Fuel Rail Parts and Q&A

Fuel Rail
3536100
Q: How to remove and install the fuel rail and injectors on Volvo 740?
A:
To remove and install the fuel rail and injectors for 2.3L 4-Cylinder and 2.8L 6-Cylinder engines, relieve the pressure in the fuel system and disconnect the negative battery cable. Label and remove electrical connectors from the injectors, and remove fuel lines from the fuel rail and retaining bolts from the fuel rail. For the 2.8L engine, it's recommended to remove the fuel rails one at a time, remove the fuel rail and injectors in an assembly. For installation, lubricate the O-rings on the injectors with petroleum jelly, install the fuel rail assembly making sure the O-rings are properly seated, tighten the retaining bolts, and reconnect the fuel lines and the injector connectors before connecting the negative battery cable and starting the vehicle for leaks. For 2.3L and 2.4L 5-Cylinder engines and 2.9L 6-Cylinder engines start by taking a cover off the throttle pulley and shield over the valve on the fuel rail then relieve the fuel system pressure and disconnect the negative battery cable. Remove or disconnect the upper air charge pipe, fuel rail cover, injector connectors, fuel line clips and disconnect the vacuum hose from the pressure regulator. Remove the fuel rail retaining bolts and remove the rail with the injectors. During installation, rubber dampers should be in the injector ports; install the rail into the intake manifold; and make new bolts in the fuel rail, tightening them with 7.5 ft. lbs. (10 Nm), including the fuel line clips, injector connector with rubber seal, fuel rail and throttle pulley covers, and upper air charge pipe. Finally, attach the negative battery cable back and start the car to see if it is leaking.