How to remove and inspect the alternator and alternator pulley on Volvo S80?

Remove the alternator and set it on a clean work surface with the pulley facing down. Undo cover nuts and screw(s) and then lift the plastic cover at the back of the alternator by prising off the plastic cap, undoing the two nuts and one screw and lifting off the plastic cover. Carefully untighten the three screws and lift the voltage regulator/brush holder off. Measure the free length of brushes and check the measure against the specifications, renew the module if the brushes are worn down to below the minimum limit. Clean and examine the surfaces of the slip rings at the end of the alternator shaft and if it is excessively worn or damaged, the alternator needs to be renewed. Reassemble the alternator in reverse following the dismantling procedure.

How to replace the alternator and alternator pulley on Volvo V70?

To change the alternator on petrol engines, disconnect the battery negative lead and remove the auxiliary drivebelt. On V70 models up to 2004, on turbocharged models, remove the clamps and the air intake hose and charge air pipe, and remove radiator cooling fan and the radiator shroud. Disconnect the wiring plug(s) and leads from the alternator, slacken the air conditioning compressor mounting bolts/nut and remove the alternator. For S80 engines dated up to 2004, remove the power steering pump without disconnecting the fluid pipes, disconnect the wiring plug/s and leads from the alternator, slacken the air conditioning compressor mounting bolts/ nut, and remove the alternator. V70 And S80 Models From 2005 Remove the power steering pump Disconnect the turbocharger hose (if applicable) Drain the cooling system Disconnect the radiator hose Disconnect the wiring multi-plugs and leads from the alternator Slacken the air conditioning compressor mounting bolts/nut Remove the alternator For diesel engines up to 2004, use a hose clamp on the power steering pump supply hose and disconnect the wiring plug/s and leads from the alternator and remove after slackening the air conditioning compressor mounting bolts/nut. For models from 2005, remove the plastic cover, undo the mounting strut, disconnect the charge air pipe hose, tilt the power steering pump forwards, disconnect the wiring multi-plugs and leads from the alternator, slacken the air conditioning compressor mounting bolts and remove the alternator. Refitting is a reverse procedure and care should be taken to tighten fasteners to specified torque. On diesel models the alternator drive pulley is equipped with a one-way clutch the alternator shaft requires a special tool to hold it while unscrewing the pulley. Remove the plastic cap, place the special tool in the pulley splines and unscrew the pulley anti-clockwise, and refit firmly with the special tool.

Genuine Volvo Alternator Pulley

Generator Pulley

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15 Alternator Pulleys found

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Volvo Pulley Part Number: 32383761
$17.75 MSRP: $22.73
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Product Specifications
- Other Name: Alternator Pulley
- Replaces: 31652891
Fits the following Volvo Models:
- S60 | 2022-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- S90 | 2022-2023 | B6 Inscription, B6 Momentum, B6 Plus, B6 R-Design, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V60 Cross Country | 2023 | B5 Plus, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- V90 Cross Country | 2022-2023 | B6, B6 Plus, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC40 | 2023 | B4 Plus, B4 Ultimate, B5 Core, B5 Plus, B5 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC60 | 2022-2023 | B5 Core, B5 Inscription, B5 Momentum, B5 Plus, B5 R-Design, B5 Ultimate, B6 Inscription, B6 Momentum, B6 R-Design, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
- XC90 | 2023 | B5 Core, B5 Plus, B6 Core, B6 Plus, B6 Ultimate | 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV)
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Volvo Pulley Part Number: 30644031
$75.19 MSRP: $97.09
You Save: $21.90 (23%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- S60 | 2019-2021, 2015-2016 | T5, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design Special Edition, T6, T6 Inscription, T6 Momentum, T6 Platinum, T6 Premier Plus, T6 R-Design | 4 Cyl 2.0 L GAS
- S80 | 2015-2016 | T5, T5 Platinum | 4 Cyl 2.0 L GAS
- S90 | 2017-2021 | T6 Inscription, T6 Momentum, T6 R-Design, T8 Momentum | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 | 2015-2021 | Polestar, T5, T5 Dynamic, T5 Inscription, T5 Momentum, T5 Platinum, T5 Premier, T5 Premier Plus, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design, T6 R-Design Platinum, T8 Polestar, T8 Recharge Polestar | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV)
- V60 Cross Country | 2020-2022, 2017-2018 | T5, T5 Platinum | 4 Cyl 2.0 L GAS
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2017-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
- XC60 | 2018-2021, 2014-2016 | 3.2, T5, T5 Platinum, T5 Premier, T6, T6 Inscription, T6 Momentum, T6 Ocean Race, T6 Platinum, T6 Premier, T6 R-Design | 4 Cyl 2.0 L GAS, 6 Cyl 3.0 L GAS, 6 Cyl 3.2 L GAS
- XC70 | 2015-2016 | T5, T5 Platinum, T5 Premier | 4 Cyl 2.0 L GAS
- XC90 | 2016-2022 | T6 First Edition, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS
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Volvo Pulley Part Number: 30667452
$75.19 MSRP: $97.09
You Save: $21.90 (23%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- S80 | 2007-2010 | V8 | 8 Cyl 4.4 L GAS
- XC90 | 2005-2011 | V8, V8 Ocean Race, V8 Sport | 8 Cyl 4.4 L GAS
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Volvo Pulley Part Number: 30667682
$137.59 MSRP: $177.67
You Save: $40.08 (23%)
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Product Specifications
- Other Name: Alternator Clutch Pulley; Alternator Pulley
Fits the following Volvo Models:
- S60 | 2013-2016 | T5, T5 Inscription Platinum, T5 Inscription Premier, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- S60 Cross Country | 2016 | T5 Platinum | 5 Cyl 2.5 L GAS
- V60 | 2015-2016 | T5, T5 Platinum, T5 Premier, T5 Premier Plus | 5 Cyl 2.5 L GAS
- V60 Cross Country | 2015-2016 | T5, T5 Platinum | 5 Cyl 2.5 L GAS
- XC60 | 2015-2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
- XC70 | 2016 | T5, T5 Platinum, T5 Premier | 5 Cyl 2.5 L GAS
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Volvo Pulley Part Number: 30667878
$137.59 MSRP: $177.67
You Save: $40.08 (23%)
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Product Specifications
- Other Name: Freewheel; Alternator Clutch Pulley; Alternator Pulley; Pulley
Fits the following Volvo Models:
- C70 | 1999-2004 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S60 | 2001-2009 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, R, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S70 | 1999-2000 | AWD, Base, GLT, GLT SE, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S80 | 1999-2006 | 2.5T, 2.5T AWD, 2.9, T6 | 5 Cyl 2.5 L GAS, 6 Cyl 2.8 L GAS, 6 Cyl 2.9 L GAS
- V70 | 1999-2007 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, GLT, GLT SE, R, R AWD, T5, X/C, X/C AWD, X/C AWD SE | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- XC70 | 2003-2007 | Base, Ocean Race, X/C | 5 Cyl 2.5 L GAS
- XC90 | 2006 | 2.5T | 5 Cyl 2.5 L GAS
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Volvo Pulley Part Number: 30667980
$137.59 MSRP: $177.67
You Save: $40.08 (23%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- C30 | 2008-2013 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
- C70 | 2007-2013 | T5 | 5 Cyl 2.5 L GAS
- S40 | 2007-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- V50 | 2007-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo Pulley Part Number: 30782701
$137.59 MSRP: $177.67
You Save: $40.08 (23%)
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Product Specifications
- Other Name: Alternator Clutch Pulley; Alternator Pulley
Fits the following Volvo Models:
- S40 | 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
- V40 | 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo Pulley Part Number: 31288893
$137.59 MSRP: $177.67
You Save: $40.08 (23%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- S60 | 2012 | T5 | 5 Cyl 2.5 L GAS
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Volvo Pulley Part Number: 31480228
$137.59 MSRP: $177.67
You Save: $40.08 (23%)
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Product Specifications
- Other Name: Alternator Decoupler Pulley; Alternator Pulley; Belt Pulley
- Replaces: 30644952
Fits the following Volvo Models:
- S60 | 2017-2021 | Polestar, T5 Dynamic, T5 Inscription, T5 Inscription Platinum, T5 Momentum, T5 R-Design, T6 R-Design Platinum | 4 Cyl 2.0 L GAS
- S60 Cross Country | 2017-2018 | T5 | 4 Cyl 2.0 L GAS
- S80 | 2016 | T5, T5 Platinum | 4 Cyl 2.0 L GAS
- S90 | 2017-2019 | T5 Inscription, T5 Momentum | 4 Cyl 2.0 L GAS
- V60 | 2019-2021 | T5 Inscription, T5 Momentum, T5 R-Design, T6 Inscription, T6 Momentum, T6 R-Design | 4 Cyl 2.0 L GAS
- V60 Cross Country | 2020-2022 | T5 | 4 Cyl 2.0 L GAS
- V90 | 2018-2021 | T5 Inscription, T5 R-Design, T6 Inscription, T6 R-Design | 4 Cyl 2.0 L GAS
- V90 Cross Country | 2018-2021 | T5, T6, T6 Ocean Race | 4 Cyl 2.0 L GAS
- XC40 | 2019-2022 | T4 Inscription, T4 Momentum, T4 R-Design, T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
- XC60 | 2018-2021 | T5 Inscription, T5 Momentum, T5 R-Design | 4 Cyl 2.0 L GAS
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Volvo Pulley Part Number: 9404328
$138.90 MSRP: $163.99
You Save: $25.09 (16%)
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Product Specifications
- Other Name: Alternator Clutch Pulley; Alternator Pulley
Fits the following Volvo Models:
- S70 | 1998-2000 | AWD, Base, GLT, GLT SE, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998-2000 | AWD, Base, GLT, GLT SE, R, R AWD, T5, X/C AWD, X/C AWD SE | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Pulley Part Number: 9459740
$90.46 MSRP: $106.80
You Save: $16.34 (16%)
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Product Specifications
- Other Name: Pulley 2506; Alternator Pulley; Pulley
Fits the following Volvo Models:
- S60 | 2001-2004 | 2.4, 2.4T, 2.5T, 2.5T AWD, AWD, Base, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
- S80 | 1999-2006 | 2.5T, 2.5T AWD, 2.9, T6, T6 Premier | 5 Cyl 2.5 L GAS, 6 Cyl 2.8 L GAS, 6 Cyl 2.9 L GAS
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Volvo Pulley Part Number: 9128974
$89.94 MSRP: $106.19
You Save: $16.25 (16%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- 850 | 1993-1997 | Base, GLT, R, T-5, T-5R, Turbo | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- 940 | 1994-1995 | Base, T | 4 Cyl 2.3 L GAS
- 960 | 1994 | Base | 6 Cyl 2.9 L GAS
- C70 | 1998 | Base | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- S70 | 1998-2000 | AWD, Base, GLT, GLT SE, T5 | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
- V70 | 1998-2000 | AWD, Base, GLT, GLT SE, R, R AWD, T5, X/C AWD, X/C AWD SE | 5 Cyl 2.3 L GAS, 5 Cyl 2.4 L GAS
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Volvo Pulley Part Number: 1324621
$128.78 MSRP: $165.00
You Save: $36.22 (22%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- 760 | 1984-1987 | Base, GLE | 4 Cyl 2.3 L GAS, 6 Cyl 2.4 L DIESEL, 6 Cyl 2.8 L GAS
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Volvo Pulley Part Number: 1259580
$158.26 MSRP: $186.84
You Save: $28.58 (16%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- 740 | 1985-1986 | GLE | 6 Cyl 2.4 L DIESEL
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Volvo Pulley Part Number: 9128983
$83.10 MSRP: $98.12
You Save: $15.02 (16%)
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Product Specifications
- Other Name: Alternator Pulley
Fits the following Volvo Models:
- 940 | 1994-1995 | Base, T | 4 Cyl 2.3 L GAS
- 960 | 1994 | Base | 6 Cyl 2.9 L GAS

Volvo Alternator Pulley Parts and Q&A

Pulley
9459740
Q: How to remove and inspect the alternator and alternator pulley on Volvo S80?
A:
Remove the alternator and set it on a clean work surface with the pulley facing down. Undo cover nuts and screw(s) and then lift the plastic cover at the back of the alternator by prising off the plastic cap, undoing the two nuts and one screw and lifting off the plastic cover. Carefully untighten the three screws and lift the voltage regulator/brush holder off. Measure the free length of brushes and check the measure against the specifications, renew the module if the brushes are worn down to below the minimum limit. Clean and examine the surfaces of the slip rings at the end of the alternator shaft and if it is excessively worn or damaged, the alternator needs to be renewed. Reassemble the alternator in reverse following the dismantling procedure.
Pulley
30667878
Q: How to replace the alternator and alternator pulley on Volvo V70?
A:
To change the alternator on petrol engines, disconnect the battery negative lead and remove the auxiliary drivebelt. On V70 models up to 2004, on turbocharged models, remove the clamps and the air intake hose and charge air pipe, and remove radiator cooling fan and the radiator shroud. Disconnect the wiring plug(s) and leads from the alternator, slacken the air conditioning compressor mounting bolts/nut and remove the alternator. For S80 engines dated up to 2004, remove the power steering pump without disconnecting the fluid pipes, disconnect the wiring plug/s and leads from the alternator, slacken the air conditioning compressor mounting bolts/ nut, and remove the alternator. V70 And S80 Models From 2005 Remove the power steering pump Disconnect the turbocharger hose (if applicable) Drain the cooling system Disconnect the radiator hose Disconnect the wiring multi-plugs and leads from the alternator Slacken the air conditioning compressor mounting bolts/nut Remove the alternator For diesel engines up to 2004, use a hose clamp on the power steering pump supply hose and disconnect the wiring plug/s and leads from the alternator and remove after slackening the air conditioning compressor mounting bolts/nut. For models from 2005, remove the plastic cover, undo the mounting strut, disconnect the charge air pipe hose, tilt the power steering pump forwards, disconnect the wiring multi-plugs and leads from the alternator, slacken the air conditioning compressor mounting bolts and remove the alternator. Refitting is a reverse procedure and care should be taken to tighten fasteners to specified torque. On diesel models the alternator drive pulley is equipped with a one-way clutch the alternator shaft requires a special tool to hold it while unscrewing the pulley. Remove the plastic cap, place the special tool in the pulley splines and unscrew the pulley anti-clockwise, and refit firmly with the special tool.