How to replace the Exhaust Manifold and catalytic converter on 2009 Volvo S40?

For 1.8 and 2.0 litre models disconnect battery, make sure steering wheel is straight and mark steering column alignment. Remove the manifold, heat shield and catalytic converter. For 2.4 litre models, loosen the heat shield, remove sensors and the manifold. Refit with new gaskets and tighten all.

Genuine 2009 Volvo S40 Exhaust Manifold

Engine Exhaust Manifold

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2009 Volvo S40 Exhaust Manifold Part Number: 8250520
Product Specifications
- Other Name: Exhaust Manifold
- Replaces: 8653299
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 8250520
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS

2009 Volvo S40 Exhaust Manifold Parts and Q&A

Q: How to replace the Exhaust Manifold and catalytic converter on 2009 Volvo S40?
A: For 1.8 and 2.0 litre models disconnect battery, make sure steering wheel is straight and mark steering column alignment. Remove the manifold, heat shield and catalytic converter. For 2.4 litre models, loosen the heat shield, remove sensors and the manifold. Refit with new gaskets and tighten all.