How to remove the Intake Manifold and Valve Cover for 1.6 litre diesel engine on 2008 Volvo S40?

To remove the 80 kW engine, disconnect the battery, remove the plastic cover, fuel injectors and engine cover bracket. Unclips fuel hoses and unclips the air inlet pipe, remove oil separator. For the 85 kW engine, there are similar steps, including disconnecting the throttle body and EGR valve. Refitting is the converse process.

Genuine 2008 Volvo S40 Intake Manifold

Engine Intake Manifold

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4 Intake Manifolds found

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2008 Volvo S40 Intake Manifold Part Number: 31293294
$149.89 MSRP: $193.57
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Product Specifications
- Other Name: Inlet Pipe; Inlet Cover, Intake Manifold, Intake Plenum
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 31293294
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2008 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
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2008 Volvo S40 Intake Manifold Part Number: 31338645
$276.10 MSRP: $359.50
You Save: $83.40 (24%)
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Product Specifications
- Other Name: Inlet Pipe; Intake Manifold
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 31338645
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2008 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
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2008 Volvo S40 Intake Manifold Part Number: 30650185
$565.68 MSRP: $766.51
You Save: $200.83 (27%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Inlet Manifold; Intake Manifold
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30650185
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2008 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS
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2008 Volvo S40 Intake Manifold Part Number: 30677337
$565.68 MSRP: $766.51
You Save: $200.83 (27%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Inlet Pipe; Intake Manifold
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30677337
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2008 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS

2008 Volvo S40 Intake Manifold Parts and Q&A

Q: How to remove the Intake Manifold and Valve Cover for 1.6 litre diesel engine on 2008 Volvo S40?
A: To remove the 80 kW engine, disconnect the battery, remove the plastic cover, fuel injectors and engine cover bracket. Unclips fuel hoses and unclips the air inlet pipe, remove oil separator. For the 85 kW engine, there are similar steps, including disconnecting the throttle body and EGR valve. Refitting is the converse process.