How to remove and refit the oil pan for 2.0 and 2.4 litre 5-cylinder diesel engine on 2003 Volvo S40?

To remove the engine oil pan, raise the vehicle, drain the oil and remove the undershield. Disconnect components, such as oil level sensor and oil cooler. Loosen oil pan bolts, tap to release and remove it. Clean surfaces and apply sealant and refit oil pan, making sure torque and new O-rings, refill oil.

Genuine 2003 Volvo S40 Oil Pan

Oil Drain Pan

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2003 Volvo S40 Oil Pan Part Number: 9189158
$478.76 MSRP: $569.95
You Save: $91.19 (16%)
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Product Specifications
- Other Name: Engine Oil Pan
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 9189158
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2003 Volvo S40 Submodels:
- Base, LSE | 4 Cyl 1.9 L GAS

2003 Volvo S40 Oil Pan Parts and Q&A

Q: How to remove and refit the oil pan for 2.0 and 2.4 litre 5-cylinder diesel engine on 2003 Volvo S40?
A: To remove the engine oil pan, raise the vehicle, drain the oil and remove the undershield. Disconnect components, such as oil level sensor and oil cooler. Loosen oil pan bolts, tap to release and remove it. Clean surfaces and apply sealant and refit oil pan, making sure torque and new O-rings, refill oil.