How to remove the door lock and outer handle assembly on Volvo S40?

To remove the outer handle, first disconnect the battery negative lead on models with the keyless entry system, then prise out the rubber grommet from the end of the door. Undo the Torx screw in the grommet aperture a maximum of 5 complete turns, and pull out the lock cylinder, outer handle, and rubber seal from the door. For models with the keyless entry system, pull the outer handle wiring plug forwards and secure it before disconnecting to avoid losing the connector inside the door. Refitting is the reverse of removal. The removal of the front door lock cylinder is part of the outer door handle removal procedure. To remove the front door lock assembly, lower the front window by approximately 290mm, disconnect the battery negative lead, and remove the door window by sliding it fully upwards and taping it in position. Remove the outer door handle, disconnect the door mirror wiring plug, and remove the 3 Torx bolts securing the lock mechanism along with the single Torx screw at the base of the glass guide. Undo the Torx screw securing the outer door handle frame and the 9 screws securing the door cassette assembly. Prise up the locking catch and disconnect the wiring plug from the door, then reach inside the door frame to slide up the plastic catch and push the connector into the door. Manoeuvre the cassette assembly from the door, remove the lock button, disconnect the lock wiring plug, and the interior handle release cable from the lock mechanism. Drill out the rivet at the base of the mechanism, unclip the outer handle mechanism from the cassette, and disconnect the 2 release cables. Unhook the lock mechanism and manoeuvre it from the cassette assembly, with refitting being a reversal of the removal procedure. For the rear door lock assembly, lower the rear window by approximately 150mm, disconnect the battery negative lead, and remove the door window by sliding it fully upwards and taping it in position. Remove the outer door handle, undo the Torx screw securing the outer handle frame, and remove the 3 Torx bolts securing the lock mechanism. Undo the 8 screws securing the door cassette assembly, peel back the rubber gaiter to detach the lock button, and disconnect the door wiring plug from the pillar before pressing the harness into the door. Manoeuvre the cassette assembly from the door, disconnect the lock wiring plug, and the interior handle release cable from the lock mechanism. Drill out the rivet at the base of the mechanism, disconnect the outer handle release cable, and unhook the lock mechanism from the cassette assembly, with refitting being a reversal of the removal procedure. Both the front and rear interior handles are integral with the door trim panels and are not available separately.

Genuine Volvo S40 Door Lock

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19 Door Locks found

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Volvo S40 Lock Part Number: 30858685
$45.34 MSRP: $53.09
You Save: $7.75 (15%)
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Product Specifications
- Other Name: Trunk Lid Latch; Door Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2002-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo S40 Lock, Driver Side Part Number: 30850806
$117.27 MSRP: $138.46
You Save: $21.19 (16%)
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Product Specifications
- Other Name: Lock, Left; Door Lock; Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2000-2004 | Base, i, LSE, T5 | 4 Cyl 1.9 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock, Driver Side Part Number: 30850803
$121.82 MSRP: $143.83
You Save: $22.01 (16%)
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Product Specifications
- Other Name: Lock, Left; Door Lock; Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2000-2004 | Base, i, LSE, T5 | 4 Cyl 1.9 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock, Passenger Side Part Number: 30850808
$140.05 MSRP: $165.34
You Save: $25.29 (16%)
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Product Specifications
- Other Name: Lock, Right; Door Lock; Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2000-2004 | Base, i, LSE, T5 | 4 Cyl 1.9 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock, Passenger Side Part Number: 30644386
$117.27 MSRP: $138.46
You Save: $21.19 (16%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Lock, Right; Door Lock; Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2000-2004 | Base, i, LSE, T5 | 4 Cyl 1.9 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Part Number: 30802821
$66.03 MSRP: $77.96
You Save: $11.93 (16%)
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Product Specifications
- Other Name: Trunk Lid Latch; Door Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2000-2004 | Base, LSE | 4 Cyl 1.9 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 30784987
$170.10 MSRP: $217.95
You Save: $47.85 (22%)
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Product Specifications
- Other Name: Lock, Left; Door Lock Actuator; Door Lock; Lock, Lock Actuator, Lock Assembly
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2004-2007 | 2.4i, i, T5 | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 31253657
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
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Product Specifications
- Other Name: Lock; Door Lock Actuator; Tailgate Lock; Door Lock; Lock Actuator
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2004-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Passenger Side Part Number: 31253658
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2004-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 31253661
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator, Lock Assembly
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2004-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Passenger Side Part Number: 31253662
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator, Lock Assembly
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2008-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 31253916
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2004-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
View related parts
Volvo S40 Lock Actuator, Passenger Side Part Number: 31253917
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2004-2011 | 2.4i, i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 31253918
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator, Lock Assembly
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2007-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
View related parts
Volvo S40 Lock Actuator, Passenger Side Part Number: 31253919
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator, Lock Assembly
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2007-2011 | 2.4i, T5, T5 R-Design | 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
View related parts
Volvo S40 Lock Actuator, Passenger Side Part Number: 31416674
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Lock; Door Lock Actuator; Door Lock; Lock Actuator
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2011 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 31416681
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
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Product Specifications
- Other Name: Door Latch, Front Left; Door Lock Actuator; Lock Actuator
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2011 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
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Volvo S40 Lock Actuator, Driver Side Part Number: 31416685
$242.72 MSRP: $316.04
You Save: $73.32 (24%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Front Left Door Latch/Lock Actuator Assembly; Lock Actuator, Lock Assembly
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2011 | T5, T5 R-Design | 5 Cyl 2.5 L GAS
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Volvo S40 Lock Part Number: 30899748
$146.06 MSRP: $172.44
You Save: $26.38 (16%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Trunk Lid Latch; Door Lock
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following Vehicles:
- 2002-2004 | Base, LSE | 4 Cyl 1.9 L GAS

Volvo S40 Door Lock

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Volvo S40 Door Lock Parts and Q&A

Lock, Passenger Side
30644386
Q: How to remove the door lock and outer handle assembly on Volvo S40?
A:
To remove the outer handle, first disconnect the battery negative lead on models with the keyless entry system, then prise out the rubber grommet from the end of the door. Undo the Torx screw in the grommet aperture a maximum of 5 complete turns, and pull out the lock cylinder, outer handle, and rubber seal from the door. For models with the keyless entry system, pull the outer handle wiring plug forwards and secure it before disconnecting to avoid losing the connector inside the door. Refitting is the reverse of removal. The removal of the front door lock cylinder is part of the outer door handle removal procedure. To remove the front door lock assembly, lower the front window by approximately 290mm, disconnect the battery negative lead, and remove the door window by sliding it fully upwards and taping it in position. Remove the outer door handle, disconnect the door mirror wiring plug, and remove the 3 Torx bolts securing the lock mechanism along with the single Torx screw at the base of the glass guide. Undo the Torx screw securing the outer door handle frame and the 9 screws securing the door cassette assembly. Prise up the locking catch and disconnect the wiring plug from the door, then reach inside the door frame to slide up the plastic catch and push the connector into the door. Manoeuvre the cassette assembly from the door, remove the lock button, disconnect the lock wiring plug, and the interior handle release cable from the lock mechanism. Drill out the rivet at the base of the mechanism, unclip the outer handle mechanism from the cassette, and disconnect the 2 release cables. Unhook the lock mechanism and manoeuvre it from the cassette assembly, with refitting being a reversal of the removal procedure. For the rear door lock assembly, lower the rear window by approximately 150mm, disconnect the battery negative lead, and remove the door window by sliding it fully upwards and taping it in position. Remove the outer door handle, undo the Torx screw securing the outer handle frame, and remove the 3 Torx bolts securing the lock mechanism. Undo the 8 screws securing the door cassette assembly, peel back the rubber gaiter to detach the lock button, and disconnect the door wiring plug from the pillar before pressing the harness into the door. Manoeuvre the cassette assembly from the door, disconnect the lock wiring plug, and the interior handle release cable from the lock mechanism. Drill out the rivet at the base of the mechanism, disconnect the outer handle release cable, and unhook the lock mechanism from the cassette assembly, with refitting being a reversal of the removal procedure. Both the front and rear interior handles are integral with the door trim panels and are not available separately.