How to remove and reassemble pistons and connecting rods on 2009 Volvo S40?

For 1.8 and 2.0 litre engines the crankshaft and pistons do not remove separately; exchange units contain these parts. Remove the cylinder head, oil pump and flywheel and check for wear. For 1.6 litre engines, the piston removal is similar, take care of the proper orientation and clean the piston before re-assembling the engine. Check for damage and replace worn parts when necessary.

Genuine 2009 Volvo S40 Piston

Engine Pistons

Select Vehicle by Model
Select Vehicle by VIN

Select Vehicle by Model

Make

Model

Year

Select Vehicle by VIN

For the most accurate results, select vehicle by your VIN (Vehicle Identification Number).

6 Pistons found

View related parts
2009 Volvo S40 Piston Part Number: 30731508
$191.48 MSRP: $247.40
You Save: $55.92 (23%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30731508
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
View related parts
2009 Volvo S40 Piston Part Number: 30750664
$195.52 MSRP: $252.61
You Save: $57.09 (23%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30750664
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS
View related parts
2009 Volvo S40 Piston Part Number: 30731509
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30731509
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
View related parts
2009 Volvo S40 Piston Part Number: 30731510
$201.06 MSRP: $259.77
You Save: $58.71 (23%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30731510
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
View related parts
2009 Volvo S40 Piston Part Number: 30750663
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30750663
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS
View related parts
2009 Volvo S40 Piston Part Number: 30750665
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30750665
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2009 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS

2009 Volvo S40 Piston Parts and Q&A

Q: How to remove and reassemble pistons and connecting rods on 2009 Volvo S40?
A: For 1.8 and 2.0 litre engines the crankshaft and pistons do not remove separately; exchange units contain these parts. Remove the cylinder head, oil pump and flywheel and check for wear. For 1.6 litre engines, the piston removal is similar, take care of the proper orientation and clean the piston before re-assembling the engine. Check for damage and replace worn parts when necessary.