How to remove and reinstall the transmission and flywheel for 1.6 litre diesel engine on 2007 Volvo S40?

To remove the transmission, first remove the clutch assembly and make marks on the flywheel and crankshaft for reinstallation. Use a locking tool to stop the flywheel turning and remove it and check for damage. Clean surfaces, apply thread locking compound to new bolts and re-install all carefully.

Genuine 2007 Volvo S40 Flywheel

Clutch Flywheel

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3 Flywheels found

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2007 Volvo S40 Drive Plate Part Number: 9135801
$311.48 MSRP: $405.58
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Product Specifications
- Other Name: Flexplate; Flywheel; Drive Plate, Flywheel
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 9135801
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2007 Volvo S40 Submodels:
- 2.4i, Base, i, T5, T5 R-Design | 4 Cyl 1.9 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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2007 Volvo S40 Drive Plate Part Number: 31259331
$946.74 MSRP: $1253.63
You Save: $306.89 (25%)
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Product Specifications
- Other Name: Flywheel; Drive Plate
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 31259331
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2007 Volvo S40 Submodels:
- 2.4i, Base, i, LSE, T5 | 4 Cyl 1.9 L GAS, 5 Cyl 2.4 L GAS, 5 Cyl 2.5 L GAS
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2007 Volvo S40 Flywheel Part Number: 31259452
$946.74 MSRP: $1253.63
You Save: $306.89 (25%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 31259452
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2007 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS

2007 Volvo S40 Flywheel Parts and Q&A

Q: How to remove and reinstall the transmission and flywheel for 1.6 litre diesel engine on 2007 Volvo S40?
A: To remove the transmission, first remove the clutch assembly and make marks on the flywheel and crankshaft for reinstallation. Use a locking tool to stop the flywheel turning and remove it and check for damage. Clean surfaces, apply thread locking compound to new bolts and re-install all carefully.