How to remove and refit the intake manifold for diesel engines on 2006 Volvo S40?

For 1.6 litre/80kw or 2.0/2.4 litre engine, the intake manifold is part of the cylinder head cover. Disconnect the battery, remove the manifold absolute pressure sensor and follow specific steps to detach components. For 5-cylinder engines, similar procedures are applied. Make sure that you properly refit and maintain the cooling system.

Genuine 2006 Volvo S40 Intake Manifold

Engine Intake Manifold

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4 Intake Manifolds found

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2006 Volvo S40 Intake Manifold Part Number: 31293294
$149.89 MSRP: $193.57
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Product Specifications
- Other Name: Inlet Pipe; Inlet Cover, Intake Manifold, Intake Plenum
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 31293294
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2006 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
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2006 Volvo S40 Intake Manifold Part Number: 31338645
$276.10 MSRP: $359.50
You Save: $83.40 (24%)
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Product Specifications
- Other Name: Inlet Pipe; Intake Manifold
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 31338645
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2006 Volvo S40 Submodels:
- T5, T5 R-Design | 5 Cyl 2.5 L GAS
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2006 Volvo S40 Intake Manifold Part Number: 30650185
$565.68 MSRP: $766.51
You Save: $200.83 (27%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Inlet Manifold; Intake Manifold
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30650185
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2006 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS
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2006 Volvo S40 Intake Manifold Part Number: 30677337
$565.68 MSRP: $766.51
You Save: $200.83 (27%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Inlet Pipe; Intake Manifold
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30677337
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2006 Volvo S40 Submodels:
- 2.4i, i | 5 Cyl 2.4 L GAS

2006 Volvo S40 Intake Manifold Parts and Q&A

Q: How to remove and refit the intake manifold for diesel engines on 2006 Volvo S40?
A: For 1.6 litre/80kw or 2.0/2.4 litre engine, the intake manifold is part of the cylinder head cover. Disconnect the battery, remove the manifold absolute pressure sensor and follow specific steps to detach components. For 5-cylinder engines, similar procedures are applied. Make sure that you properly refit and maintain the cooling system.