What steps should be taken before refitting the piston/connecting rod assemblies on 2004 Volvo S80?

Before refitting piston/connecting rod assemblies, make sure that cylinder bores and crankshaft are clean. Change big-end bearing shells, lubricate parts, and align piston properly. Insert assembly in the cylinder, with no resistance. Tighten bearing caps in increments. For diesel engines, the piston crown projection needs to be measured in order to choose the right head gasket.

Genuine 2004 Volvo S80 Piston

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8 Pistons found

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2004 Volvo S80 Piston Part Number: 274363
$126.38 MSRP: $149.22
You Save: $22.84 (16%)
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Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 274363
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- T6, T6 Premier | 6 Cyl 2.9 L GAS
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2004 Volvo S80 Piston Part Number: 30731508
$191.48 MSRP: $247.40
You Save: $55.92 (23%)
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Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30731508
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- 2.5T, 2.5T AWD | 5 Cyl 2.5 L GAS
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2004 Volvo S80 Piston Part Number: 30750664
$195.52 MSRP: $252.61
You Save: $57.09 (23%)
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Product Specifications
- Other Name: Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30750664
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- 2.9 | 6 Cyl 2.9 L GAS
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2004 Volvo S80 Piston Part Number: 274364
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 274364
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- T6 | 6 Cyl 2.9 L GAS
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2004 Volvo S80 Piston Part Number: 30731509
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30731509
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- 2.5T, 2.5T AWD | 5 Cyl 2.5 L GAS
View related parts
2004 Volvo S80 Piston Part Number: 30731510
$201.06 MSRP: $259.77
You Save: $58.71 (23%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30731510
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- 2.5T, 2.5T AWD | 5 Cyl 2.5 L GAS
View related parts
2004 Volvo S80 Piston Part Number: 30750663
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30750663
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- 2.9 | 6 Cyl 2.9 L GAS
View related parts
2004 Volvo S80 Piston Part Number: 30750665
$182.64 MSRP: $237.81
You Save: $55.17 (24%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Piston Kit; Piston
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 30750665
- Warranty: This genuine part is guaranteed by Volvo's factory warranty.
Fits the following 2004 Volvo S80 Submodels:
- 2.9 | 6 Cyl 2.9 L GAS

2004 Volvo S80 Piston Parts and Q&A

Q: What steps should be taken before refitting the piston/connecting rod assemblies on 2004 Volvo S80?
A: Before refitting piston/connecting rod assemblies, make sure that cylinder bores and crankshaft are clean. Change big-end bearing shells, lubricate parts, and align piston properly. Insert assembly in the cylinder, with no resistance. Tighten bearing caps in increments. For diesel engines, the piston crown projection needs to be measured in order to choose the right head gasket.