Genuine 1984 Volvo 242 Rack and Pinions

1984 Volvo 242 Rack and Pinions Parts and Q&A

• Q: How to remove and service the pre-loading device and pinion components in Rack And Pinions on 1984 Volvo 242?

  A: Carry out the operations by removing the dust seal for the pre-loading device and the split pin, followed by taking off the cover and spring for the pre-loading device, and then removing the piston, which can be aided by tapping the rack with the palm of your hand. Next, take out the pinion dust seal and the circlip, and then remove the pinion nut. To detach the pinion from the housing, clamp the pinion shaft in a vice with soft grips and gently tap the housing with a soft-nosed hammer. Pull out the rack towards the pinion side of the housing, press in the locking tabs for the rack bushing, and lever out the bushing. After that, remove the thrust washer and circlip from the pinion shaft and press off the bearing. Finally, clean all the parts and examine them for wear or damage, renewing 'O' rings and the rack bushing as necessary.